Turnkey Supply

Turnkey supply of industrial air pollution control systems

ERG provides turnkey supply of industrial air pollution control systems and gas cleaning systems, covering the full scope from process design through to installation, commissioning and performance testing. Our typical scope of supply includes the complete package of vessels, ductwork, fans, chemical dosing systems, instrumentation and control required to meet defined industrial emissions control or odour control performance.

Typical turnkey scope of supply

Process, mechanical and electrical design.
Procurement and manufacture of the component equipment items:
- Vessels.
- Fans (or in some cases venturi eductors).
- Extraction and interconnecting ductwork and supports.
- Pumps, interconnecting pipework and valves.
- Heat exchangers.
- Chemical storage and dosing packages.
- Instrumentation.
- MCC/ICA control panel.
- Access and support steelwork.
- Discharge stack.
- Performance monitoring instruments.
- Supplementary packages, e.g. dust filters, water softeners, effluent treatment.
Interface with utilities piping, e.g. cooling water, steam, etc.

Assembly, installation and commissioning

Depending on project needs, we can provide:

Skid assembly, containerised supply or trial assembly of the package if appropriate.
Factory Acceptance Testing (FAT) as appropriate.
Delivery and off‑loading.
Mechanical and electrical installation of the complete package, including connection to the client’s process, utilities/services and control system.
Commissioning and performance testing of the air pollution control system or odour control system against the agreed specification.
Training of client personnel.
Final documentation, including full performance guarantee.

Project management and site services

Our project management and site staff are dedicated to ensuring each project is completed safely and to the full project requirements. All staff site managers and/or supervisors hold SMSTS or SSSTS certification, and all our staff have an applicable CSCS (or equivalent) card. Where required, we can act as the CDM Principal Contractor.

Most retrofit projects require detailed planning of interfaces and temporary works to limit disruption to production, and manual handling of large equipment in areas with limited access. ERG has significant experience of successfully managing these requirements on retrofit air pollution control and odour control installations.

Case studies and customers

You can download and read our case studies and brochures of the range and products to see examples of turnkey‑supplied air pollution control systems, VOC abatement systems and odour control systems. ERG’s clients include major international brands and local manufacturers across a wide range of industrial sectors.